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Laser cut components arrive!


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Today a package arrived from York Modelmaking with all our commissioned bits for the viaduct. Turnround was about 4 weeks at the end of the day, not bad at all, and on first inspection I'm very pleased with the results. biggrin.gif

 

Very well packed, and a definite aroma of singed timber when you open it, reminiscent of autumn bonfires or charcoal mounds - almost made me feel like getting some roast chestnuts and mulled wine wink.gif

 

So, what did we get? Remember this is a viaduct of 37 arches. Here is the box half-unpacked, showing the arch sections in groups of six.

 

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Then there are the sides for the tapered sections of the 36 piers. Nothing special as such, but it would have been difficult for us to get the consistency achieved by computer controlled repetitive cutting.

 

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The basal plinths, which are rectilinear, we can do ourselves with a bandsaw (they need to be thicker MDF anyway for stability). And we will be cutting the apertures ourselves as well, since they are virtually all different.

 

Now the pieces de resistance - the balustrades and the arched sections of the sides of the eight pavilions. There are about 150 sections of balustrade, each with 19 arches, because they need to be laminated together in pairs to get the required thickness (2mm or 3mm is the maximum the laser can cut without significant burning).

 

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These really are quite something, really crisp and a task that would have been impossible by hand.

 

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Apart from planning and ogling, there will probably be a slight lull in this project while Matford is improved and refined for Scaleforum. Then, once we know precisely the build sequence we want to adopt, it will be full steam ahead smile.gif. Planning is good of course, and it won't necessarily get in the way of some components such as the pavilions (8 of those), the refuges (72 of those ohmy.gif , and the refuge support brackets 144 of those ohmy.gif ohmy.gif - that will probably be a resin casting job.

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Hi Rod,

 

 

The Laser cut components for the viaduct look amazing B)

 

It's not until you see the components featured in your photographs that you suddenly realize just what a mammoth task it would have been to make these by hand. In actual fact to make and duplicate them to any exacting standards I'd hazard a guess as practically impossible, bordering on insanity!!! :lol:

 

I therefore congratulate you and your colleagues on a wise choice.

 

Having looked at your previous photos "The Real Ouse Viaduct" at the Balustrade and arched sections that there is still quite a bit of detail in levels of rendering to achieve. I am assuming that this will be clad to build up the required detail?

 

Mark ;)

 

 

 

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Hi Mark

 

So reasonable value after all, eh? wink.gif

 

Yes, quite a bit more details to mull over. The refuges and their support brackets maybe by this 'new' 3D ABS printing process ( http://www.impossiblecreations.co.uk/default.htm ), various possibilities of plastic or wood section for some of the mouldings, brass etching for the arched brickwork, it will be a concoction of media by the time we've finished!

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Hi Rod,

 

Hmmmmm first time i've heard about this "Impossible Creations Company" and having perused their website i have to say i'm impressed with them.

 

Bold statement : There is no limit to what can be produced by CAD or 3D printer technology, your imagination is the only limit.

 

Throws out the "I can't think of a way round it" theory :lol:

 

 

Mark

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