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GWR outside-framed covered goods wagon


magmouse

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Most of the wagon builds I have posted on this blog have been either based on kits, modified to a greater or lesser extent, or (in one case) scratch-built. This one is different, being based on a 3D print by Stephen @stevel, who has posted about some of his work elsewhere on RMweb. Stephen has been developing his digital model for this prototype over the last few months, with some input from me - mainly providing information from books and drawings Stephen doesn't have access to, and providing feedback.

 

This model is the first full build from the digital model, intended to flush out the kinds of issues that only come to light with a physical build. As a result, the digital model has been fine-tuned for future prints.

 

The body and underframe is a single print. Stephen had done most of the tidying up of the print before sending it to me, removing the supports and filing flat the underside of the solebars. We had previously discussed the best way to do the door bolts and the chains for the retaining pins, and decided to leave these to the builder rather than trying to print them. The print has holes in the door latch mechanisms to slide a piece of 0.4 wire into for the bolts, and I made the chains from fuse wire as I usually do:

 

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The other parts provided are the axleguards and axle boxes, the brake gear as a single assembly, the brake lever and the roof:

 

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The axle guards are designed to provide springing using guitar string wire, and Stephen included a jig to help bend this to shape. The axle box is attached to a small frame that slides up and down behind the w-iron:

 

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Stephen has been having some issues with fine corrugated lines appearing in the prints (discussed in another thread), and these had affected one end of this wagon print. I was able to scrape the lines off with a chisel blade in a craft knife - it looks a mess in the photo but was fine once painted:

 

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The roof would be perfectly usable as it came - Stephen has even included very slight plank lines - but I decided I needed a bit more texture to help get the weathered look I wanted. I covered the roof with model aircraft tissue, stuck on with the dope provided for that purpose. You can use tissue paper, but the aircraft tissue gives a finer texture.

 

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(apologies that these pictures are not quite sharp)

 

I decided to paint and letter the body before assembling the running gear and brakes. Before that, I made sure that all the parts fitted together, and the axlebox springing mechanism was working. They needed a small amount of fettling with a needle file to get smooth movement (better than being loose) and I rubbed the contact surfaces between the axle guards and the axle box unit with an HB pencil to provide dry lubrication. I also checked the fit of the brake gear; I had to file the brake shoes back a little for the wheels to turn freely, and Stephen has since adjusted the digital model, but again, better to have to do this than have a huge gap between wheel and brake shoe (a particular bête noire of mine).

 

I painted the body first with a coat of Halfords grey primer, and then brush painted a dark grey made from a mix of Vallejo acrylic black and white paints. Painting really brings out the detail:

 

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You can see in this picture that the headstock is slightly distorted - an issue that can happen as part of the printing process. I decided it wouldn't really show once the wagon was finished, and I was keen to complete this as a test build. I did though have to make a slight adjustment to how the buffers at this end sat to keep them level - the print is designed to use the Peco GWR tapered buffers and couplings.

 

I also realised I had forgotten to add the horse loop, another part Stephen and I had decided would be better added from wire rather than printed:

 

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I completed the lettering using HMRS methfix transfers - discovering in the process that the meths softens the acrylic paint. Happily, some retouching and weathering disguised the 'water marks' left, but this would be a problem if you wanted a pristine wagon.

At this point I was able to assemble the running gear and brakes. The print has lugs on the back to position the axle guards, making this a straightforward process:

 

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Weathering was mainly with powders - a warm grey mixed from black, white and a rust colour - with some detailing using black and brown acrylics and enamels.

 

This type of wooden-framed covered goods wagon has long been on my planned stock list, and my idea was to scratch build one. I was delighted to work with Stephen to develop the digital model, and equally delighted to have the chance to do a test build. The result is better in its precision of detail than I could build by conventional techniques, and I feel captures the character of the prototype beautifully. It was also significantly less work than a scratch build. What more could one want?

 

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Nick.

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Very nicely done.  You've definitely done the test print of this kit justice, - it looks superb.

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Thanks, Annie. It’s a credit to Stephen’s diligence with the digital model as much as anything I have done. But, yes, I am very pleased with how it has come out, especially as it is such an iconic wagon for the ‘old’ GWR which was in the process of disappearing in my 1908 period.

 

Nick.

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The level of detail from the 3d print is excellent, I can't see any surface lining at all. The external bracing metalwork is particularly sharp. I think you made the right choice with added wire details, gives space between them and the print. 

 

Very nice. 

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3 hours ago, magmouse said:

But, yes, I am very pleased with how it has come out, especially as it is such an iconic wagon for the ‘old’ GWR which was in the process of disappearing in my 1908 period.

I have a couple or three in red on my Minehead branch project.  Definitely an iconic wagon for the real GWR.

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9 hours ago, Dave John said:

The level of detail from the 3d print is excellent, I can't see any surface lining at all.

 

Zoom in on the end view of the finished wagon, and you'll see the lines on the corner plates, where I couldn't't get a scraper without risking the nut/bolt detail. They are though completely invisible at normal viewing distances.

 

9 hours ago, Dave John said:

I think you made the right choice with added wire details, gives space between them and the print.

 

Yes - it's important not to see 3D printing (or any other material/process) as the answer to everything. Having said that, Stephen tells me he is going to have another go at doing the chains as part of the print - previous attempts were too fragile.

 

Nick.

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9 hours ago, Miss Prism said:

When were the brakeblocks upgraded to the first metal types? 1890?

 

Swindon drawing number 12 has wooden brake blocks, as modelled here. The drawing itself is undated, but has a note saying it applies to lot 167, completed February 1878. Further lots were built in 1881. In between, in December 1879, a 'pattern wagon' was built with a wrought iron underframe - presumably a test for the iron under frames that were introduced later.

 

Drawing 4441 of 1884 shows a similar wagon, but with iron underframe and iron brake shoes. So iron shoes come in for these wagons between 1881 and 1884.

 

The wooden blocks lasted a long time, at least in some cases. There is a photo in Great Western Way of this type of wagon (p.117, 2009 edition), with wooden underframe and brake shoes, which is dated 1906.

 

On a related note, the digital model Stephen has done is for a wagon with the diagonal framing meeting the corners at the top, making a 'W' shape with the door diagonals. Most had the frame diagonals going the other way. The only photo I have seen of a W framed wagon is the one in GWW, and the only drawing is Len Tavender's in Railway Equipment Drawings - itself based on a mix of sources. Stephen's model is therefore a composite of these and Swindon drawing no. 12, so not guaranteed 100% accurate, but the best we could do with the available information.

 

Curiously, the GWW photo and the Tavender drawing show a straight brake lever, rather than the curved type in drawing 12. Possibly the levers were changed later, though it is curious if this was done without changing the wooden brake blocks for metal ones. I have modelled the straight lever, partly because it is in the GWW photo, but mainly because Stephen accidentally sent me the wrong one - his model is designed with a curved lever.

 

Nick.

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MikeOxon

Posted (edited)

A superb demonstration of what 3D printing can achieve, especially when combined with the 'fettling' that you have applied to such a high standard.

 

Very well photographed, too.

Edited by MikeOxon
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Thanks, Mike. I should probably clarify a remark I made at the end of the blog post, saying this was less work than a scratch build. It was less work - for me. A huge amount of work has been done by Stephen to made the digital model. One benefit of digital models is parts can be reused, of course, so the axle boxes, buffers, and so on will go into other digital models of similar wagons of the period. Stephen has also developed an iron under framed version of this wagon.

 

Nick.

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An excellent bit of design by @stevel and an excellent bit of construction, painting and weathering by @magmouse

 

Very interested by the discussion about wooden brake shoes too!

 

Duncan

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7 hours ago, magmouse said:

 

The wooden blocks lasted a long time, at least in some cases. There is a photo in Great Western Way of this type of wagon (p.117, 2009 edition), with wooden underframe and brake shoes, which is dated 1906.

 

I had never really thought about the life of brake blocks (of whatever material), but it would be dependent on how often they were used.  You could probably pin down the brake for safety in a goods yard as often as you liked with hardly any wear, but if you regularly pinned it down whilst descending the Lickey a few times, it would wear quite fast. 

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3 hours ago, Michael Hodgson said:

I had never really thought about the life of brake blocks (of whatever material), but it would be dependent on how often they were used.  You could probably pin down the brake for safety in a goods yard as often as you liked with hardly any wear, but if you regularly pinned it down whilst descending the Lickey a few times, it would wear quite fast. 

Would be fun to model a wooden brake shoe half worn.... anyone know how far they were allowed to wear down before replacement?

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3 hours ago, drduncan said:

An excellent bit of design by @stevel and an excellent bit of construction, painting and weathering by @magmouse

Wot Duncan said - was privileged to see it in the flesh at the weekend and it is as good as the photos suggest.

 

Combining 3d printing with other modelling techniques is certainly changing what people are able to achieve and the availability of more original records as archives are catalogued is helping us (design) build more accurate models. 

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33 minutes ago, Chrisbr said:

Would be fun to model a wooden brake shoe half worn.... anyone know how far they were allowed to wear down before replacement?

 

An interesting question. An audit of photos showing wagons with wooden shoes might suggest the answer. The drawing is a little hard to interpret but there seems to be a pivot where the metal strip on the back of the block meets the underside of the underframe. Presumably the block could wear down until there was little wood left at the thinest point. The amount of adjustment provided by the holes at the other end of the push rods suggests the blocks could go to around one third of their original thickness.

 

Nick.

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That is a superb piece of design and modelling, I would like one! Will they be avaliable to purchase anytime soon?

There is one other wagon that I suggest would be useful on Netherport ( and coincidentally on my own layout ) the Diagram S7 4 wheel fish wagon, any chance?

Regards Malcolm

 

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1 hour ago, Malcolm Trevena said:

That is a superb piece of design and modelling, I would like one! Will they be avaliable to purchase anytime soon?

 

Thanks, Malcolm. Stephen has some thoughts about making them available, but I don't think I should say any more than that - he want to comment. Or send a PM.

 

1 hour ago, Malcolm Trevena said:

There is one other wagon that I suggest would be useful on Netherport ( and coincidentally on my own layout ) the Diagram S7 4 wheel fish wagon, any chance?

 

Yes, definitely on the list for Netherport. Not sure if Stephen has plans for an S7, but @drduncan has done one in 4mm scale and we have talked about a 7mm version. Duncan is seeing this as a 'solebars-and-up' model, so some thought would need to be given to the running gear.

 

Nick.

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 To say I am please with the outcome, is an huge understatement, the wagon looks superb, without Nick's depth of knowledge, and feedback, as we developed these models. Looking forward to working on more prototypes, and the idea of an S7 fish wagon is appealing, as does an early version 4 wheel siphon. 

Some alternative brake options and axle boxes, will also be added, so that later periods can be built.

 

 For those asking if this will be available soon, I intend to sell through Ebay initially, as living in Canada does cause some issues with mailing, which Ebay looks after. 

 

 

  Regards Stephen

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9 hours ago, magmouse said:

 

Thanks, Malcolm. Stephen has some thoughts about making them available, but I don't think I should say any more than that - he want to comment. Or send a PM.

 

 

Yes, definitely on the list for Netherport. Not sure if Stephen has plans for an S7, but @drduncan has done one in 4mm scale and we have talked about a 7mm version. Duncan is seeing this as a 'solebars-and-up' model, so some thought would need to be given to the running gear.

 

Nick.

Yes, I haven’t forgotten rash ideas (mine) made in the excitement of the GWSG members day…

 

@magmouse @Malcolm Trevena The S7 should be straight forward in 7mm (although better drawings than those available from the the bible will always help). As Nick said it will be minus running gear as in 4mm a mixed media approach using etched wirons works best. However, seeing @stevel very nice w-iron and axle box design is making me wonder what might be possible in 7mm. I just hate drawing up j hangers and springs while the ok axle box is a rather complex shape! Nice simple grease axle boxes are so much more my period…

Duncan

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What an excellent model, Nick and Stephen.

 

I have been wondering what we should call the work of finalising 3D prints. We've got kit-building, RTR bashing, etc. But what is this? "3D modelling" doesn't really capture it. The work of making the prints is quite a different skillset from  finishing them. And there are variants of course: Straightforward finalisation of a print, or detailing a print, or modifying/converting prints. I shall ponder this today along with the meaning of life and how it all began,

 

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An interesting question, Mikkel. The process feels closest to kit-building, other than there aren't very many parts to assemble. There is still a need for a bit of fettling (removing supports and cleaning up any resulting blemishes, and making sure everything fits just so), then painting, lettering and weathering. Most of what is needed is a sub-set of the skills for kit building, with a bit of a learning curve because the resin doesn't behave in quite the same way as the plastic used for injection moulded kits.

 

You mention detailing a print - this van is a good example of where some details may be better made with other materials (such as the door bolts). For wheels, buffers and couplings, while it is possible to 3DP them, my preference would always be for more traditional methods and materials. You also mention modifying/converting prints - ideally, this is done in the digital domain. 3DP doesn't scale well for volume production, but is very well suited for making lots of variations on the basic model - as Stephen has indicated, alternative brake gear and axle boxes are easy to do, and he has already drawn the iron underframed version of this van with the diagonals going the other way.

 

Print finishing, perhaps? Any new term should make it clear the bulk of the work is in the digital domain and the printing, I feel.

 

Nick.

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On 30/07/2024 at 15:38, magmouse said:

Thanks, Mike. I should probably clarify a remark I made at the end of the blog post, saying this was less work than a scratch build. It was less work - for me. A huge amount of work has been done by Stephen to made the digital model. One benefit of digital models is parts can be reused, of course, so the axle boxes, buffers, and so on will go into other digital models of similar wagons of the period. Stephen has also developed an iron under framed version of this wagon.

 

Nick.


The digital model is a brilliant option when you want multiples of whole or parts. I’ve 4 of these waiting for rooves and paint. From memory the diagonals on that digital model go the other way. It wouldn’t scale up to 7mm though. 

 

13 hours ago, drduncan said:

Yes, I haven’t forgotten rash ideas (mine) made in the excitement of the GWSG members day…

 

@magmouse @Malcolm Trevena The S7 should be straight forward in 7mm (although better drawings than those available from the the bible will always help). As Nick said it will be minus running gear as in 4mm a mixed media approach using etched wirons works best. However, seeing @stevel very nice w-iron and axle box design is making me wonder what might be possible in 7mm. I just hate drawing up j hangers and springs while the ok axle box is a rather complex shape! Nice simple grease axle boxes are so much more my period…

Duncan


How were the axle boxes I printed for you? I can’t remember what you told me. They should scale to 7mm because I drew them full size from a good drawing with almost all the details and then used the shrink ray (scale function in CAD) before putting the hole in to take a bearing. 

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23 hours ago, magmouse said:

An interesting question, Mikkel. The process feels closest to kit-building, other than there aren't very many parts to assemble. There is still a need for a bit of fettling (removing supports and cleaning up any resulting blemishes, and making sure everything fits just so), then painting, lettering and weathering. Most of what is needed is a sub-set of the skills for kit building, with a bit of a learning curve because the resin doesn't behave in quite the same way as the plastic used for injection moulded kits.

 

You mention detailing a print - this van is a good example of where some details may be better made with other materials (such as the door bolts). For wheels, buffers and couplings, while it is possible to 3DP them, my preference would always be for more traditional methods and materials. You also mention modifying/converting prints - ideally, this is done in the digital domain. 3DP doesn't scale well for volume production, but is very well suited for making lots of variations on the basic model - as Stephen has indicated, alternative brake gear and axle boxes are easy to do, and he has already drawn the iron underframed version of this van with the diagonals going the other way.

 

Print finishing, perhaps? Any new term should make it clear the bulk of the work is in the digital domain and the printing, I feel.

 

Nick.

 

Interesting observations, Nick. "Print finishing" could work, although perhaps it belittles the proces a little, since it does require time and effort. Those with dozens of neatly printed but unfinished prints will probably agree with that 🙂. And it requires skills too, of course, as your van illustrates.

 

I have been doing what could perhaps be called "print modding" myself recently. I find it a pleasing enough task, similar to kit modification. With the more durable materials now being used it is also easier than with the brittle stuff. Ideally I would like to continue with that, as I find it a bit uninspiring if there is no "building" element to things. Still, it may remain a very niche activity! (and I am reluctant about possible health issues, little is known about health effects of post-curing work on 3D prints, e.g. sanding, filing and glueing them).

 

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Hi Nick, would the numbers have been on the ends before 1900. I know nothing about GWR wagons.

John 

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39 minutes ago, Coal Tank said:

Hi Nick, would the numbers have been on the ends before 1900. I know nothing about GWR wagons.

John 

 

In Great Western Way, it states that the practice of putting the number on the end started around 1893, the same time as the "G.W.R" lettering on the wagon sides moved from the left to the right (swapping with the running number). As with all these things, there isn't absolute certainty about dates, but if you have the G.W.R on the right, you should probably have the running numbers on the end, but if you have followed the earlier scheme of G.W.R on the left, you probably shouldn't.

 

Again, according to GWW, end numbers stopped around the early 1930s, so wagons with large, 25" GW lettering should have them, and those with 16" GW should have them if painted before the early 30s.

 

As always, an (accurately dated!) picture is your best guide, but easier said than done, sometimes.

 

Nick.

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